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Fired Heaters and Heat Exchangers: Operations, Maintenance & Troubleshooting

Dates Venues Register
31/08/2025 - 04/09/2025 DUBAI

Introduction

Fired Heaters and Heat Exchangers: Operations, Maintenance & Troubleshooting

Objectives

At the end of this training course, you will learn to:

  • Evaluate the performance of heat transfer equipment
  • Identify the best practice operation procedures of heat exchangers
  • Identify the problems of heat exchangers and recommended solutions
  • Identify the safe operation procedures for fired heaters
  • Identify the problems of fired heaters and recommended solutions

WHO SHOULD ATTEND?

This training course is intended for all employees involved in the operations and troubleshooting of heat exchangers and fired heaters.

This GLOBAL FRANCHISE training course is suitable to a wide range of professionals but will greatly benefit:

  • Supervisors and Operators
  • Process Plant Shift Leaders
  • Environmental and Safety Technicians
  • Mechanical Technicians
  • Maintenance Engineers
 
 Course Outline

DAY 1

Basics of Heat Transfer and Combustion

  • Conduction, Convection and Radiation
  • Fouling and Heat Transfer
  • Combustion Reactions
  • Lean, Rich and Stoichiometric Combustion
  • Excess Air and Combustion Efficiency
  • Premixed and Diffusion Combustion
  • Techniques for NOx Control

DAY 2

Shell and Tube Heat Exchangers

  • Types of Heat Exchangers
  • Main Components of Shell and Tube Heat Exchangers
  • Operation of Shell and Tube Heat Exchangers
  • Factors Affecting the Performance of Shell and Tube Heat Exchangers
  • Troubleshooting of Shell and Tube Heat Exchangers

DAY 3

Compact Heat Exchangers

  • Main Components of Air Cooled Heat Exchangers
  • Operation of Air Cooled Heat Exchangers
  • Troubleshooting of Air Cooled Heat Exchangers
  • Types of Plate Heat Exchangers
  • Main Components of Plate Heat Exchangers
  • Factors Affecting the Performance of Compact Heat Exchangers
  • Operation of Plate Heat Exchangers
  • Troubleshooting of Plate Heat Exchangers

DAY 4

Components and Operation of Fired Heaters

  • Classification of Fired Heaters
  • Application of Fired Heaters
  • Parts of Fired Heaters
  • Control of a Fired Heater
  • Operating a Fired Heater
  • Responding to Abnormal Operating Conditions

DAY 5

Monitoring and Troubleshooting of Fired Heaters

  • Factors Affecting the Performance of Fired Heaters
  • Optimizing Fired Heater Operation
  • Performance Monitoring
  • Draft, Coking and Skin Temperature
  • Troubleshooting of Fired Heaters

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