Fundamental of Industrial Coatings and Non-Metallic Materials Application in Oil and Gas Industries
Introduction
Fundamental of Industrial Coatings and Non-Metallic Materials Application in Oil and Gas Industries
Objectives
The summery of the course objectives are :
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- Explain the coating process from raw materials selection to final application and inspection.
- Develop and improve the participant’s skills to enable management of industrial coatings projects.
- Introduce innovative protection techniques, which can be applied at areas where conventional liquid paint fails.
- Address inspection techniques, testing coatings materials and the process of paint audit survey.
- Enable specification writing, paint products qualification and right selection of coating systems for intended applications.
- Provide an insight to Non-metallic materials application in the Oil and Gas industries.
- Give an expert views in the latest development in the coatings industry.
- Explain the interface between industrial maintenance coatings/ Non-metallic materials selection with the assets Corrosion Management Strategies. “CMS”.
- Introduce Stat-of Art coatings software applications and business solutions.
- Discuss major operator’s new painting strategies and advantages over the routine old repainting schemes.
Who Should Attend?
The target audiences are those Corrosion, Maintenance, Production, Operation and Projects Engineers and Supervisors who during the course of doing their core business activities will be engaged in coatings related activities and non-metallic materials applications.
- All Production, maintenance, and operation engineer and supervisors who are engaged in the daily routine plant maintenance and the implementation of the master maintenance schemes.
- Key leaders in different maintenance crafts.
- Corrosion, inspection, material, and integrity engineers.
- Coatings engineers, coordinators, supervisors, and inspectors.
- Junior engineers whose development plan is targeting any of the above posts.
- Coatings manufacturers, painting contractors, and construction companies project leaders and technical representatives.
Course Outline
Day 1: Introduction to Coatings
- Principals of coating
- Protective coatings and linings
- Coatings Fundamentals
- Purpose and principal function
- Performance characteristics for Industrial Coatings
- Coatings basic components and components functions
Coatings and Corrosion
- Definition of Corrosion
- The corrosion cell
- Elements of the corrosion cell
- Types of corrosion
- Measurement of corrosion in plant and facilities
- Corrosion mitigation techniques
- Coatings and Cathodic Protection
- Types of coatings & Curing Mechanism
- Drying and Curing Mechanism
Day 2: Corrosion Resistance Zinc Coatings
- Inorganic Zinc Coatings
- Inorganic Zinc vs. Galvanizing
- Organic Zinc Coatings
Surface Preparation
- Surface preparation objectives
- Surface contamination
Development of Surface Preparation
- Surface preparation standards
- Metal Pretreatment
Surface Preparation Techniques
- Abrasive blasting Techniques
- Non Abrasive blasting cleaning techniques
- Type of abrasive
- Recycling of used abrasives
- Surface preparation inspection Tools
- Safety aspects during Surface Preparation
- Surface Preparation Equipments
Surface preparation and coating of concrete surfaces
- Cement
- Concrete Surfaces
- Surface Treatment of Concrete Surfaces
- Preparing Concrete Surfaces
Day 3: Coatings Application
- Application Characteristics of different Coatings
- Preparation for Coating Application
- Application Methods
- Drying and Curing
- QA/QC in Coating application
- Safety aspects during Coating application
Coating selection
- Factors influence Coatings Selection
- Types of coating systems
- Types of Coating Materials Specifications
- Screening and quality control of coatings
Coating defects and failure codes
- Defects related to the coating formulation
- Defects related to the coating selection
- Defects related to surface preparation
- Defects arising during application
Structural Design and its affect on the Coating performance
- Coating problems related to design
- Design changes during construction
Day 4: Technical specification and code of practice
- Code of practice
- Development of working specification
- Parts of a Specification
Inspection and quality control
- Variables Involved in Quality Control
- Roles & Responsibilities of painting inspector
- The Pre-job conference
- Coating Inspector qualifications
- Color coding and identification of services
- Maintenance
- Evaluation of paint breakdown at maintenance
- Cost of Application and life cycle cost
Day 5: Health, Safety & the Environment
- Safe handling, application and disposal of Coatings and Linings
- Primary Hazards
- Hazard classes
- The Safety checklist
- Paint and Solvents Material Safety Data Sheet (MSDS)
Non Metallic Materials
Cost of corrosion
Computer in the coatings Industry
- Use of Computers in the Coating Industry
- Contract management and reporting function
- Why smart Data Management System needed
- Closeout discussion