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Mechanical Engineering Design Selection Installation Commissioning of Mechanical Equipment

Introduction

Mechanical Engineering Design Selection Installation Commissioning of Mechanical Equipment

Course Objectives

The main objective of this Mechanical Equipment Design, Testing, Installation, Inspection and Maintenance training program is to empower professionals with—

• detailed understanding and knowledge of mechanical equipment
• adequate information, confidence and experience to handle any issue or problem related to mechanical equipment during operations
• the ability to upskill to successfully oversee end-to-end seamless operations at plants
• greater understanding of inspection schedules and activities and maintenance requirements to be able to contribute to better and more efficient mechanical equipment and lesser repair costs
• the required experience and knowledge to train other professionals on best practices of handling mechanical equipment, to ensure that the life of equipment or safety of employees is not compromised
• the skill and experience to foresee a challenge about the safety of mechanical equipment and take timely action to avoid hazards and organisational losses
• the required understanding and knowledge of international standards for safety and operational adherence
• the understanding and awareness to choose the right equipment design as per the desired operations, thereby contributing to better operations and organisational growth
• the overall skill set and capabilities to work in dynamic roles requiring handling or management of mechanical equipment of any type

Who Should Attend?

• Engineers and other operators working directly with mechanical equipment
• Managers responsible for overseeing end-to-end operations involving mechanical equipment
• Senior management, who is responsible for making critical decisions about machines, operations, etc.
• Compliance and safety officers responsible for quality adherence at required safety benchmarks
• Vendors and suppliers of mechanical equipment
• Any other professional interested in knowing more about mechanical equipment

Course Outline

The Mechanical Equipment Design, Testing, Installation, Inspection and Maintenance course covers the following areas important to understanding mechanical equipment:

Module 1 – Types of Pressure Vessels

• Single-wall
• Multi-wall
• Cladded
• Over-lay
• High thick

Module 2 – Components of Pressure Vessels

• Shell
• Dished end
• Nozzle
• Manways
• Lugs
• Support

Module 3 – Design Considerations for Pressure Vessels

• Codes
• Requirement understanding
• Opening mechanism

Module 4 – Pressure Vessel Operational Requirements and Processes

• Operating pressure
• Fluid conditions
• External loads
• Transient conditions
• Functional requirements

Module 5 – Safety Tips for Pressure Vessel Operation

• Maximise awareness
• Follow safety procedures
• Install protective devices
• Replace when necessary
• Install safety equipment

Module 6 – Pressure Vessel Inspection/Maintenance

• Shut-down inspection
• Non-destructive examination
• Metallurgical examination
• Analysis and evaluation
• Repair and modification
• Replacement

Module 7 – Pump Design Considerations

• Rated pressure
• Rated speed
• Design displacement
• Flow versus pressure curve
• Temperature rating
• Case drain pressure
• Inlet and outlet line size
• Case drain line size
• Recommended inlet pressure
• Number of pump pistons
• Power requirements
• Maximum fluid viscosity
• Seals
• Filtration requirements
• Weight
• Shaft type
• Rotation direction
• Mounting
• Relief valve

Module 8 – Mechanical Pump Types and their Operation

• Positive displacement
• Impulse
• Velocity
• Gravity
• Steam
• Valve-less

Module 9 – Parameters Regularly Monitored for Centrifugal Pump Maintenance

• Suction pressure
• Discharge pressure
• Flow
• Pump speed
• Pump efficiency
• Power

Module 10 – Fan/Blower Components and their Operation

• Impeller
• Blade
• Shroud
• Hub
• Housing
• Inlet
• Outlet
• Guide vanes

Module 11 – Control of Fan/Blower Airflow

• Speed change by pulley change
• Dampers
• Inlet guide vanes
• Variable pitch fans
• Variable speed drives
• Multiple speed drive
• Disc throttle
• Operating fans in parallel
• Operating fans in series

Module 12 – Air Compressor Maintenance

• Check for oil and air leaks
• Check pump oil level
• Change pump oil
• Check air filter element
• Inspect belts

Module 13 – Fan/Blower Maintenance

• Brake horsepower
• Fan capacity
• Fan rating
• Outlet velocity
• Static efficiency
• Static pressure
• Tip speed
• Total pressure