Anyone tasked with ensuring the performance, safety, and efficiency of boiler systems will find this training essential.
Day 1: Overview of Steam Generation and Use
- Overview of Boiler Types and Industrial Steam Generators
- Elements of Boiler Plant: Fired Tube Boilers and Water Tube Boiler
- Steam Generation Basics
- Generation operation parameters
- Power types - KW, KVAR, KVA
- Synchronization techniques and basic conditions
- Flame Characteristics
- Products of Combustion and Environmental Regulations
Day 2: Boiler Efficiency and Performance
- Boiler Efficiency: Economic and Environmental Aspects
- Boiler Feed Water Preheating Train
- Air Economizers and Waste Heat Utilization
- Boiler Performance and Specifications
- Evaluating Boiler Efficiencies
- Boiler Blow-Down Control Recovery
- Steam Distribution System Losses
Day 3: Boiler Safety Operation and Control
- Boiler Control Strategies: Safeguards, Interlocks and Alarm Systems
- Explain PLC for boiler controls (practical)
- Burner Management System (BMS)
- Safe Start Up and Shutdown Procedure
- Scale and Corrosion Control
- Chemical & Physical Treatment of Feed Water
- De-aeration of Feed Water: Removing of Oxygen and CO2
Day 4: Boiler Inspection, Maintenance and Repairs
- Routine & Periodic Boiler Inspections: Risk Based Inspection (RBI)
- Common Boiler Problems in Operation
- Abnormal Operating Conditions and Operator Actions
- Maintenance Work Done Periodically
- Checklist for Maintenance of Fuel Supply System
- Maintenance of Condensate Recovery and treatment
- Using CMMS (computer management maintenance systems)
Day 5: Boiler Troubleshooting and Accident Prevention
- Boiler Failures and Accidents: Root Cause Analysis
- How to apply FMEA (Failure Mode Effective Analysis)
- Boiler Troubleshooting Guide
- Applying RBI (Risk-Based Inspection techniques)