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Fired Heaters and Heat Exchangers: Operations, Maintenance and Troubleshooting

Dates Venues Register
15/11/2026 - 19/11/2026 DUBAI

Introduction

Fired Heaters and Heat Exchangers: Operations, Maintenance and Troubleshooting

 

Objectives

At the end of this training course, you will learn to:

  • Evaluate the performance of heat transfer equipment
  • Identify the best practice operation procedures of heat exchangers
  • Identify the problems of heat exchangers and recommended solutions
  • Identify the safe operation procedures for fired heaters
  • Identify the problems of fired heaters and recommended solutions

Who should Attend?

  • Supervisors and Operators
  • Process Plant Shift Leaders
  • Environmental and Safety Technicians
  • Mechanical Technicians
  • Maintenance Engineers
 
Course Outline
Day 1

Basics of Heat Transfer and Combustion

  • Conduction, Convection and Radiation
  • Fouling and Heat Transfer
  • Combustion Reactions
  • Lean, Rich and Stoichiometric Combustion
  • Excess Air and Combustion Efficiency
  • Premixed and Diffusion Combustion
  • Techniques for NOx Control
Day 2

Shell and Tube Heat Exchangers

  • Types of Heat Exchangers
  • Main Components of Shell and Tube Heat Exchangers
  • Operation of Shell and Tube Heat Exchangers
  • Factors Affecting the Performance of Shell and Tube Heat Exchangers
  • Troubleshooting of Shell and Tube Heat Exchangers
Day 3

Compact Heat Exchangers

  • Main Components of Air Cooled Heat Exchangers
  • Operation of Air Cooled Heat Exchangers
  • Troubleshooting of Air Cooled Heat Exchangers
  • Types of Plate Heat Exchangers
  • Main Components of Plate Heat Exchangers
  • Factors Affecting the Performance of Compact Heat Exchangers
  • Operation of Plate Heat Exchangers
  • Troubleshooting of Plate Heat Exchangers
Day 4

Components and Operation of Fired Heaters

  • Classification of Fired Heaters
  • Application of Fired Heaters
  • Parts of Fired Heaters
  • Control of a Fired Heater
  • Operating a Fired Heater
  • Responding to Abnormal Operating Conditions
Day 5

Monitoring and Troubleshooting of Fired Heaters

  • Factors Affecting the Performance of Fired Heaters
  • Optimizing Fired Heater Operation
  • Performance Monitoring
  • Draft, Coking and Skin Temperature
  • Troubleshooting of Fired Heaters

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