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Hydrocarbon Loss Reduction: Improving Refinery and Petrochemical Plant Performance

Dates Venues Register
10/01/2027 - 14/01/2027 DUBAI

Introduction

Hydrocarbon Loss Reduction: Improving Refinery and Petrochemical Plant Performance

Objectives

By the end of this training course, participants will be able to:

  • Understand how to perform successful programs to reduce HC loss at refineries and petrochemical plants
  • Determine typical hydrocarbon loss sources and standard solutions
  • Learn industry standard targets for maximum allowable loss
  • Apply Industry standard material balance methods
  • Define required instrument measurement accuracy
  • Apply flare and fuel measurements and calculations
  • Determine tankage losses and prevention

Who should Attend?

  • Refinery and Petrochemical Plant Managers
  • Finance Manager
  • Yield Accountants
  • Control Engineers
  • Maintenance Engineers
  • Plant Engineers
  • Process Engineers
  • Supervisors
 
Course Outline
Day 1

Refinery and Petrochemical Plant Overview and Material Balance

  • Basis of the Balance
  • Definitions
  • Material Balance Example
  • Process Operating Losses
  • Accounted Loss Table
  • Loss Monitoring
  • Loss Reduction
Day 2

Measurement and Evaluation of Fuel Consumption

  • Measurement
    • Stock Measurement
    • Imports
    • Products
    • Mass and Weight
  • Evaluation of Fuel Consumption
  • The Refinery and Petrochemical Plant Fuel Systems
  • Fuel Measuring Systems
  • Mass and Energy Balance Checks
  • Maintenance of Fuel Systems
Day 3

Flare Systems and Tankage

  • Flare Systems
    • Flare Systems
    • Pilot Gas
    • Purge Gas
    • Flare Gas
    • Flare Surveillance / Flare Steam
    • Flow Measurement
    • Flare Gas Recovery Systems
    • Flare Reduction and Monitoring
  • Tankage
    • Physical Loss
    • Measurement
Day 4

Loss of Process Units and Slops System

  • Loss from Process Units
    • Introduction
    • Losses to Flare
    • Losses from Aqueous Streams
    • Hydrocarbon Leaks to Atmosphere
    • Losses during Shutdown and Startup
    • Losses during Process Upsets
    • Processing Losses
  • Slops System
    • Introduction
    • Sources of Slop
    • Slop Handling Facilities
    • Segregation of Slops
    • Measurement and Management
Day 5

Statistics in Hydrocarbon Management

  • Component Uncertainties
  • Overall loss Uncertainty
  • An Alternative Historical Method of Estimating the Uncertainty of Refinery Loss Data

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