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Process Plant Optimisation Technology and Continual Improvement

Dates Venues Register
28/03/2027 - 01/04/2027 DUBAI

Introduction

Process Plant Optimisation Technology and Continual Improvement

What are the Goals?

  • To assist participants in understanding the main elements of plant optimization the way how to achieve and realize potential benefits
  • To enhance the business focus of participants and equip them to make more contributions to sustainable plant profitability
  • To equip maintenance professionals, planners and engineers with the knowledge to select the most appropriate methodologies for their maintenance decision-making
  • To learn how to identify the potential for reduction of energy consumption
  • To provide participants with practical and effective methods and tools to perform technical and economic evaluations of the alternatives

Who is this Training Course for?

  • Process plant technical professionals: engineers, technicians and operators
  • Engineers, supervisors, operations and maintenance personnel, as well as for project engineers
  • Engineering and technical personnel involved in improving process plant profitability and energy efficiency

Daily Agenda

Day 1: Overview of Optimization Technologies
  • Overview of Optimization Technologies for Process Plants
  • Elements of Process Plant Optimization Procedure
  • Constraints in Optimization: Production, Operation, Economy and Environment
  • Optimization Approaches: Mathematical Models and Physical Models – prototype units
  • Correlation between Process Optimization and Process Control in Typical Process Plant
  • Workshop: Examples and Solutions
Day 2: Reliability, Availability and Effectiveness
  • Relationship between Plant Reliability and Availability
  • Optimization of Plant Reliability
  • Optimization of Plant Availability through Improved Maintenance
  • Analysis of Effectiveness of Individual Equipment
  • Optimization of Overall Plant Effectiveness
  • Workshop: Examples and Solutions
Day 3: Best Practices for Energy Consumption
  • Optimization Strategies Aimed at Energy Consumption Reduction
  • World Standards and Benchmarking Guidelines
  • Best Practices in Process Plant Energy Management
  • Energy Conservation Check List in Typical Industrial Plants
  • Optimization of Heat Production and Steam Distribution and Consumption
  • Workshop: Examples and Solutions
Day 4: Maintenance Management System
  • Optimization of Utilization of Piping Systems and Pipelines
  • Optimization of Utilization of Pumps, Compressors and Fans
  • Optimization of Maintenance Management System and Frequency of Maintenance
  • Optimization of Spare Parts Management through Predictive Maintenance
  • Optimization of Repair and Alteration Programs in Accordance to Existing Codes
  • Workshop: Examples and Solutions
Day 5: Minimization of Equipment Failure
  • Risk Based Inspection (RBI)
  • Procedures for Minimizing Risk of Equipment Failure
  • Fitness For Service (FFS) Analysis and Estimate of Remaining Life of Equipment
  • Optimization of Plant Economy through Planned Equipment Replacement

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